A new generation of the Rapida 76 from Koenig & Bauer has just been released onto the market. The B2 press (st..
15 September 2020
A new generation of the Rapida 76 from Koenig & Bauer has just been released onto the market.
The B2 press (standard sheet format 530 x 750 mm; special format 605 x 750 mm) boasts peak printing speeds of up to 18,000 sheets per hour and a fully revamped and particularly aesthetic appearance.
To cater for as many different applications as possible, up to 11 printing and finishing units can be combined to configure a Rapida 76 which is tailored precisely to individual production needs.
That could mean a 10-color press with an automatically convertible perfecting unit for 5-over-5 production – possibly together with an additional coating tower to allow the printing of covers, for example – or packaging presses with double-coating facilities for the production of pharmaceutical packaging and the like.
Further variants incorporate raised foundations to accommodate higher piles with board substrates, or various delivery extensions for coating applications.
Ink duct dividers can also be chosen to enable rainbow printing.
Thanks to a comprehensive range of measuring systems and optional facilities for inline sheet inspection, the Rapida 76 is ideally prepared for a diversity of special applications, including even the production of security documents.
The half-format press handles both conventional and UV inks and coatings with equal ease. Beside IR/hot-air drying systems, various UV, HR-UV and LED-UV systems are also available.
Finishfit Microbe Protect 2400, developed by Epple Druckfarben AG in Germany, was tested on a wide range of Jet Press pr..
08 September 2020
Finishfit Microbe Protect 2400, developed by Epple Druckfarben AG in Germany, was tested on a wide range of Jet Press printed products at Fujifilm’s Advanced Print Technology Centre in Brussels.
Finishfit Microbe Protect 2400, developed by Epple Druckfarben AG in Germany, was tested on a wide range of Jet Press printed products at Fujifilm’s Advanced Print Technology Centre in Brussels.
Inks and coatings developer Epple Druckfarben AG has produced a coating to dramatically reduce the chances of bacteria or viruses being passed from person to person via printed media. Now commercially available, the new water-based varnish, Finishfit Microbe Protect 2400, has undergone a rigorous testing process, including tests on Jet Press printed products at Fujifilm’s Advanced Print Technology Centre in Brussels. The coating has been proven to be effective in killing up to 99.9% of bacteria. This makes it ideal for use on everyday printed products that are handled by multiple people, such as playing cards, magazines, food menus and packaging of all kinds – including pharmaceutical-based packaging and selected plastic films.
Finishfit Microbe Protect 2400 contains elementary silver-nanoparticles (Ag0) firmly anchored in the varnish film. When activated by moisture – such as when they are touched – the silver-nanoparticles release positively charged silver ions (Ag+), which significantly reduce the number of bacteria and viruses on the surface of the varnish. The effect is constant and long-lasting because the silver-nanoparticles themselves are not released and can’t be rubbed off from the dried varnish, and because the coating is water-based, it is also very environmentally friendly.
“Epple is well known for its innovations in the field of ink systems, and Finishfit Microbe Protect 2400 is another unique addition to our product portfolio,” says Helmut Fröhlich, Product Line Manager at Epple. “This coating is suitable for a range of substrates, and we are continuously testing it with other ink types and printing processes.”
Fröhlich was clear on their decision to approach Fujifilm for the initial testing of the coating: “Being one of the leading companies in inkjet printing, Fujifilm was the logical choice for testing Finishfit Microbe Protect 2400. They suggested the testing should be undertaken on the Jet Press and it quickly became clear as to why.
“Unlike some other digital printing processes, the Vividia inks used by the Jet Press produce a smooth, neutral surface that is ideal for both aqueous and UV based coatings. We were impressed to see that the high quality print work produced by the Jet Press is further enhanced by the crucial, invisible protection that Finishfit provides.”
At Fujifilm’s APTC, numerous tests were carried out – both on freshly printed samples, and with prints that were several days old. It proved equally effective on both. Taro Aoki, Head of Digital Solutions, Fujifilm Graphic Systems EMEA says: “The Jet Press has always been about maximising flexibility and adaptability for its users. Over the years we’ve continually pushed the boundaries, offering an expanded colour gamut, food safe inks and the ability to print to a huge range of standard offset stocks. So it’s fitting that Jet Press printed products were the first to be tested with this ground-breaking new coating that offers print businesses enormous reassurance as we all continue to manage the risk of living with Covid-19 in society.”
The end result of 18 months of development, and the first product in a planned Microbe Protect 2400 series, Finishfit was created in conjunction with the renowned nanoscale research company RAS AG, Regensburg as well as with state funding from the German Federal Ministry of Economic Affairs and Energy as part of the Central Innovation Programme for SMEs. When they began work a year-and-a-half ago, none of its creators could have known just how much the perceived importance of the product would grow. “During the development phase, the acute significance of the product in the degree of urgency could not be foreseen,” says Stefan Schülling, Member of the Epple Executive Board responsible for Sales and Finance. “Now we are extremely pleased at the timely offering – further evidence of our innovative leadership.”
“Every sector must throw its full innovative power behind curbing the present and future pandemics”, adds Helmut Fröhlich. “Finishfit Microbe Protect represents an important first step.”
Canon Production Printing Australia has announced the launch of the new ProStream 1800 continuous feed inkjet printer, t..
29 July 2020
Canon Production Printing Australia has announced the launch of the new ProStream 1800 continuous feed inkjet printer, the newest model in its ProStream 1000 series. With increased speeds of up to 133m/min, the new printer boasts the highest resolution and print quality of any digital printing press at that speed, making it the ideal solution for commercial printers who want to achieve ultimate performance.
Supporting customers’ passion for print, the new ProStream 1800 has been designed to push the boundaries of commercial print to meet changing customer demands. Combining new inkjet innovations with proven offset printing techniques, the press strikes a unique balance between high productivity, superior print quality, flexibility and media versatility. Commercial printers can now expand their offering by migrating higher volume jobs from offset to digital inkjet. Boost production levels, slash turnaround times and increase profit margins across a wide range of applications, including premium and high volume direct mail, books, catalogues and magazines.
With the higher web speed of 133m/min (66% faster than the ProStream 1000), the ProStream 1800 produces up to 107,500 A4 images or 11,300 B2 sheets 4/4 per hour while maintaining superior print quality, and increased speeds equate to higher throughput, have the confidence to handle higher volumes of work for jobs today or in the future.
The ProStream 1800 can achieve a very high level of print quality across a huge range of media, including standard offset coated, uncoated and inkjet optimised papers from 40gsm to 300gsm. Print calendars, posters and point of sale applications with the ability to print up to 556mm wide and 1,524mm long. Eliminate the need to stop production to switch between different format lengths to ensure a seamless changeover – providing additional flexibility and ease-of-use for operators.
The press’s air floatation drying system dries all jobs evenly, so you can effectively print on a wide range of paper without compromising the high standards of the finished output. By not coming into contact with the paper, the system protects the print image to ensure an optimal result and to preserve the gloss and paper surface. Artificial intelligence linked to a sensor continuously makes adjustments to the drying system during the print run to ensure the best quality. Whether you’re printing a fashion look book or a high value mailer, you can be sure that it will impress. The added bonus? It also maintains the optimal web temperature, reducing energy consumption.
The ProStream 1800 uses native 1,200dpi piezo drop-on-demand print heads and proprietary polymer pigment inks with Canon ColorGrip to ensure colour consistency. Canon’s Inline Quality Control, a high-performance camera system, also provides automatic print quality assurance, so operators can spend less time on quality control.
The successful ProStream 1000 remains available and existing customers can easily upgrade to the ProStream 1800 if more volume is required, allowing them to easily adapt to changing market dynamics while maintaining high quality, speed and supporting a variety of media.
Craig Nethercott, Managing Director, Canon Production Printing Oceania, comments: “At Canon, we share our customers’ passion for print and understand that, as their businesses are having to adapt to changing market requirements, our technology needs to evolve too. With the launch of the new ProStream 1800, we can support customers who are looking to grow their production volumes without compromising quality or speed. The new press marks an extension of the successful ProStream technology that was launched in 2017. Building on our strong installed base, we are excited to be offering a new proposition for customers that want ultimate performance.”
The new ProStream can be seen at the European Customer Experience Centre via virtual demo.
For more information on the ProStream 1800 and to request a virtual demo, please visit: https://anz.cpp.canon/products/prostream1000
The printheads are now being installed as an upgrade for all HP C500 digital corrugated customers worldwide. HP is ..
27 July 2020
The printheads are now being installed as an upgrade for all HP C500 digital corrugated customers worldwide.
HP is rolling out a new printhead design for HP PageWide C500 Press customers, extending performance with ink savings per board to deliver improved economics as well as enhanced print quality. The printheads are now being installed as an upgrade for all HP C500 digital corrugated customers worldwide.
The new colour printheads enable higher performance thanks to an improved nozzle architecture delivering image quality for HP PageWide C500 converters. In addition, the new design delivers ink savings and extends the lifespan of consumables.
LIC Packaging of Italy, building a high-volume digital business with the HP PageWide C500, is operating the press with the new printheads.
“Thanks to the HP PageWide C500 technology, we can convert offset jobs while maintaining high quality, equivalent to what our customers are used to receive from our litho-lamination process. We can consistently keep required brand colours, printing direct to board,” said Piero Bertoldo, Director at LIC Packaging.
“The C500 print quality is always one of our differentiators from our competition. With the new print heads, print is noticeably sharper, and colours are even more vibrant,” said Richard Brown, president The BoxMaker. “Our digital corrugated business based on the C500 is growing in volume with the ability to cost-effectively deliver a large number of jobs daily to our customers.”
Since its launch in 2018, HP has developed the HP PageWide C500 press platform while supporting worldwide early customers launching digital production.
“As we strive for our customers’ success at digital production, we are constantly working to implement improvements to boost press performance,” said Niv Ishay, worldwide marketing manager, HP PageWide Industrial Corrugated. “We launched the C500 as a solution to fit mainstream production. Now the rollout of the new printheads will help bring improved economics to digitally printed corrugated packaging.”
Breakthrough water-based print technology
The HP PageWide C500 employs thermal inkjet technology, designed for high print quality in demanding production environments, printing at 246 linear ft/min (75m/min) in 1200 npi resolution using one million nozzles. The C500’s unique Corrugated Grip technology delivers precise handling of industry- grade boards for smooth production, while Virtual Belt technology delivers accurate media motion.
In addition, HP’s water-based inks are odourless and free of UV-reactive chemistries, enabling a wide range of packaging applications, including primary and secondary packaging for sensitive uses such as food and personal care while requiring no additional barriers. The inks can comply with even the most stringent global food safety regulations, including Nestlé guidance and Swiss Ordinance.
1. Development background With the offset press market seeing rising global demand for presses offering greater pro..
27 July 2020
1. Development background
With the offset press market seeing rising global demand for presses offering greater productivity and cost performance, there is a trend toward enhancing production capacity by enabling offset presses to handle a wide range of paper sizes. In preparation for drupa 2020, the world's largest printing equipment exhibition, RMGT − now in its 7th year − has been combining the two founding companies' strengths of "energy-saving designs that incorporate new ideas" with "high-precision manufacturing technology and highly durable construction for long-term use."
The new RMGT 970 has many advanced features based on the 920/940 presses, known for their superior quality and productivity.
The new 970 model incorporates the latest technologies in addition to many features found on the flagship RMGT 10 series.
In the face of rising paper and printing supply costs, the RMGT 970 is perfectly positioned to meet the needs of the times by handling the most popular A1-plus paper sizes used around the world.
2. Key features
Industry leading production print solution provider, Canon Production Printing Australia, has set a new benchmark in pri..
23 July 2020
Industry leading production print solution provider, Canon Production Printing Australia, has set a new benchmark in print industry support during the Coronavirus pandemic, with the introduction of an initiative designed to assist Australian printers adapting to new market trends by evolving their wide-format application set and productivity.
The campaign titled “Kick Start”, bundles up to $40,000.00 of additional software and upgrades including Touchstone, which enables graphic producers to easily create printed effects that mimic textured and raised surfaces and lettering, as well as a complimentary two-ink-channel upgrade to increase flexibility of colour gamut, quality, and open the doors to potential increased production speed, with the purchase of the award -winning Arizona flatbed printer.
With over 6,000 installations worldwide, Canon’s Arizona series has been recognised by customers across the globe as the best solution for a large variety of wide-format applications.
Craig Nethercott, Managing Director, Canon Production Printing Oceania, says, “The Coronavirus pandemic has provided arguably the most challenging and demanding period that Australian business has faced within the last decade. As the forerunner in the print industry, it’s up to us to help it thrive.”
“Kick Start is designed to help those looking to evolve their businesses by taking on a new and wider range of wide-format applications that suit the current demands of consumers and industry.
“We’ve listened closely to the feedback of our customers and have carefully considered this option to assist the evolution and success of the print industry as a whole. We’re continually encouraged and inspired by the forward-thinking businesses of the industry, and together we must continue to work towards a prosperous and bright future. So, we’ve decided to put our money where our mouth is to make this happen, despite taking a cut to our own bottom line.” he says.
In addition to the Kick Start initiative, the company have released a Flatbed Buyers Guide, to assist businesses already considering the addition of a Flatbed printer. The Flatbed Buyers Guide, the company says, helps makes sense of the myriad of complexities and considerations in selecting the appropriate Flatbed printing technology.
For businesses after a roll-to-roll solution, Kick Start also features 16 litres of free ink, with the purchase of the Colorado, which boasts the ability to print matte or gloss via a single substrate and ground-breaking UVGel ink set.
Esko has rolled out a new XPS Crystal Certification Program to recognise those plate making businesses that consistently..
22 June 2020
Esko has rolled out a new XPS Crystal Certification Program to recognise those plate making businesses that consistently produce superior flexo plates and flexographic print quality.
Esko Flexo Certification 1The global developer of integrated hardware and software solutions for the print and packaging industry introduced the scheme as a way for companies to communicate their ‘best in class’ plate offering, reassuring supply chain partners and brand owner customers of both best practice in production processes and consistent quality of final print.
“The certification scheme was developed specifically to ensure the entire supply chain can meet the exacting needs and requirements of brands and converters in terms of predictable and accurate plate quality and the highest plate making consistency available, for any given photopolymer,” said Pascal Thomas, Director of Flexo Business at Esko. “It’s a confirmation of production excellence. Certified members can assure their customers of optimum quality and performance in their plates and resulting print.”
Pascal said the XPS Crystal Certification Program is open to all users of its innovative XPS Crystal exposure units. “Beyond the obvious external communication benefits, certified members will be able to verify their plate making process against the industry benchmark. This also serves to help track plate quality over time and catch potential issues before they occur on press.”
The award winning Esko XPS Crystal technology optimally combines UV main and back exposure, using LEDs that always emit consistent UV light as opposed to traditional exposure frames, which use lightbulbs with fluctuating output. Winner of the prestigious FTA award, 2017 Intertech Technology Award, 2019 EFIA Technology award and the Red Dot Award for Product Design, the XPS Crystal delivers a simultaneous and optimally controlled UV main and back exposure to produce highly consistent digital flexo plates.
Esko is introducing this new scheme following the success of its very successful HDFlexo certification program for Esko Flexo Certification 2flexo platemaking. The new certification is offered as part of the XPS Crystal maintenance contract and the process can be started either on installation, during a preventative maintenance visit, or upon request. Certification is valid for 24 months and during this period Esko will support members’ quality control by verifying both imaging quality and the processing quality of equipment in comparison to the company’s ‘Certified Benchmark Reference’.
Always keen to be at the forefront of industry advances, Medialliance Graphic, elected to be among the first companies to undertake the certification process. Established more than four decades ago, medium-sized independent French enterprise Medialliance has become a go-to partner for companies looking for support with packaging and brand identities. Honing their expertise through years of experience, they are always driven by their customers’ growing needs for skills and services.
“With more than 40 years in business, we are renowned for producing plates of the highest quality,” said Jonathan Schmitt, Director of Operations at Medialliance Graphic. “Any third-party endorsement like this underlines our reputation. The Esko Certification Program is an excellent marketing tool for the business, enabling us to add value and promote an extra level of quality assurance to our customers, and additionally consolidates our relationship with what is the leading developer of integrated hardware and software solutions in our industry.
“As a certified partner, we benefit from benchmarking and identification of best practice around quality control processes and production efficiency.”
For more information about the scheme, please visit www.esko.com/en/products/digital-flexo-platemaking/xps-crystal/certification
Building on the success of JETSCI Colornovo and utilising more than a decade’s inkjet expertise, Monotech Systems ..
22 June 2020
Building on the success of JETSCI Colornovo and utilising more than a decade’s inkjet expertise, Monotech Systems Limited has launched four new models of Digital Label Presses under its renowned brand JETSCI Global. The portfolio of brand new presses are developed to fit into every customer’s budget and workflow, and also to meet the current and future market opportunities, such as time to market, the rise in substrates, shelf appeal, brand protection and sustainability.
JETSCI KolorSmart: This is a 4 or 5 Color, 8.5 inches digital label printing press, very much suitable for the customers who want to start into digital with lower capital and/or utilise their existing converting and finishing facility.
JETSCI KolorSmart+: This is an advanced version of KolorSmart, having additional pre-inkjet Flexo station with standard UV curing to apply primers, under white or spot colours.
JETSCI Colornovo Hybrid: This is enhanced version of the Colornovo digital label press launched earlier and based on GM (Grafisk Maskinfabrik) web control system. The press can be configured with 8.5 or 13 inch, 4 to 6 Color UV inkjet, with SPOT registered Flexo, Cold foil, and lamination before UV inkjet and all UV curing systems are with Chiller units.
JETSCI Colornovo Hybrid+: This model is suitably configured Digital Label production press having additional finishing and converting features to Colornovo Hybrid, Flexo station with Cold foil after UV inkjet, Semi & Full Rotary Die-cut, Slitting station and Dual Rewind.
All the models utilise inkjet print head technology from Kyocera providing uncompromised quality and highly flexible UV inkjet printing at 600x 600 dpi resolutions up to 3 or 4 drop grey scale and productivity at up to speeds of 50 m/min, and UV inkjet is configured with switchable Inter Color pinning after each colour and provided with advanced colour management kit for best output in colour matching, Web Cleaner, and Corona Treater.
Strengthening the product portfolio JETSCI Global has now covered the complete range of Digital Label production solutions, and beauty is that each model is upgradable on field to next or higher model or configuration(s), so customers can start from just basic as per requirements and budget and can upgrade later on field to any other model based on the requirements thus saving them on huge capital re investments.
Jimit Mittal, President, JETSCI Global says “We came across several potential buyers of digital label printing solutions, who want to quickly start with digital but don’t want to make heavy investment and gradually want to build the workflow around. We are on a mission to provide every Label printer the path to start with Digital printing economically, reliably & with fastest returns and maximum profits. With this launch we are now confident that our offerings from JETSCI Global will suit every label printer’s requirements. Being UV inkjet, it is the most flexible technology in terms of substrates usage, quality and adopting digital at early stage helped our customers grow faster.”
British manufacturer of printing and converting machinery, Edale has launched FL1 Prime, its latest addition to its FL r..
15 June 2020
British manufacturer of printing and converting machinery, Edale has launched FL1 Prime, its latest addition to its FL range of flexographic presses offering cost-efficient quality label printing.
The FL1 Prime is built on the fundamentals of its bigger brother, the FL3, and has been developed as affordable, high quality label printing option with minimal waste. The target market is businesses that want a logical replacement or addition to the older mechanical presses used within the narrow web printing market or do not require the advanced automation of the FL3.
The new press offers a web width of 350mm (13in), and similarly to the entire FL range, it features servo-driven technology as standard with Uniprint printhead design geometry, as well as pre and auto-register. The Prime is modular and upgradable, with options to install EZ Reg and EZ Die as well as LED UV curing.
‘We noticed a gap in the market for those businesses who wanted an affordable “step up” to a press which gives technological advancement and efficiencies and delivers superior print quality,’ said James Boughton, managing director of Edale. ‘The FL1 Prime modular design can be upgraded to suit the businesses’ growth when they need it.’
‘This year marks 75 years’ experience in the printing and packaging industry and what better time for us to mark this occasion than with our launch of the FL1 Prime, which will be followed by other new products throughout the year. We are proud to have our FL presses installed worldwide, all of which are designed and manufactured in our UK Headquarters,’ concluded Boughton.
Xeikon is launching into the corrugated printing market with Idera, a new fully integrated digital solutions platform fo..
15 June 2020
Xeikon is launching into the corrugated printing market with Idera, a new fully integrated digital solutions platform for corrugated packaging converters.
The new platform is a post-print, single-pass printing press, using certified food-safe water-based inks on coated and uncoated corrugated sheets, up to 1.6 m wide x 2.8 m long at up to 150 linear m/min. The inks are manufactured by Xeikon itself.
It has been designed as a solution for a corrugated box market with decreasing lot sizes, shorter lead times, and ever-increasing demand for high-quality packaging.
Xeikon says Idera will deliver higher print quality than flexography and enable printing of both short and long runs with all the benefits of a digital print-on-demand solution, including reduced waste. Idera also has the ability to customise and version.
From September onwards, the Idera solution will be available at the Global Innovation Center in Lier, Belgium for customer evaluation and testing.
“It is no secret that we are seeing rapid changes in the behavioural patterns of consumers, brands and retailers,” Sebastien Stabel, market segment manager for Carton Packaging at Xeikon, said.
“The exponential growth of e-commerce and the increasing pressure on sustainability are underlying forces that drive creative innovation in the digitisation of packaging to higher levels of productivity. Ever rising consumer expectations for instant, unique and entertaining products continue to set the bar higher within the supply chain for decreased lead times and even faster delivery,” Stabel said.
Xeikon enters a market that has EFI with its Nozomi and HP with its Pagewide leading a field that will also soon include other industry heavyweights such as Screen, Domino, and others. However, Xeikon is owned by Flint, which is the world's biggest supplier to the flexo industry, giving it unrivalled entry to the market. Xeikon also already develops and supplies flexo platemaking equipment.
Xeikon points to the McKinsey report from a year ago, No ordinary disruption – winning with new models in packaging 2030, which warns, “This is the time for companies in the packaging industry to buckle up and get ready. They have less than two years to prepare”. With that in mind, companies need to change their focus with an intuition reset and review their business models and markets.
Xeikon believes that migrating from corrugated post-print to digital corrugated printing is the optimal way for forward-thinking businesses to set themselves up for future success.
It says its Idera solution “provides the winning combination of a best-in-class, single-pass digital press for the corrugated sector, food-safety patented ink technology, and an open architecture system for third-party integration.”
To develop Idera, Xeikon relied on its long established in-house digital expertise, and on the experience and manufacturing footprint of its parent company, Flint Group. As the number one supplier of inks for corrugated packaging, Flint has a deep understanding of the corrugated market.
Stabel said, “We are working closely with Flint Group, our partners, and most importantly our customers, to customise the software, hardware and ink sets and address more closely the needs of the corrugated market. At the same time, we add our digital expertise to what is already a solid base product.”
Lode Deprez, VP Digital Inks & Imaging Technology said, “In our R&D Competence Center for digital inks, our engineers develop, formulate and produce our own high-performing, food-safe, water-based inks. This includes our new and patented technology used for pigment dispersion that guarantees the best performance and a cost-efficient solution.”
Filip Weymans, Xeikon vice president of marketing, said, “With more than 30 years of innovation and experience in digital printing, we are still leading the way. Xeikon is recognised as an advisor in many key markets, such as graphic arts and labels, and now in the corrugated market. Xeikon is a technology-agnostic advisor in the digital transformation that print manufacturing processes are undergoing. We are excited to be bringing Xeikon and Flint Group knowledge and expertise to the corrugated market with Idera and our broad range of consulting and advisory services.”
Esko, a global supplier of integrated hardware and software solutions for the print and packaging sectors, has unveiled ..
01 June 2020
Esko, a global supplier of integrated hardware and software solutions for the print and packaging sectors, has unveiled its fastest single head imager, the new Optics 100v2, delivering a 25% increase in productivity for corrugated plate imagers. The speed and quality option is the latest addition to the Esko CDI range featuring unique and patented ‘single head’ split laser technology.
Exclusive to the CDI Crystal and CDI Spark platforms, the innovative Optics 100v2 features a new imaging setup that enables plate makers to obtain one 5080 (50in x 80in, or 127cm x 203cm) full sheet more per hour from their CDI and achieve a remarkable 100% increase in productivity on partial plates.
“We have developed Optics 100v2 to address the major pain points faced by the industry,” said Pascal Thomas, Director of Flexo Business at Esko. “Cost pressure is increasing across the board and a lot of skilled labor and expertise is involved in flexo plate making for corrugated print production.
“This latest innovation means that prepress operators can now work faster, producing one more plate per hour, and importantly improve the efficiency of operation by 20 per cent,” explained Pascal. “Not only that, but we all know that since plate materials can be very expensive, it is necessary to use as much of the offcut material as possible to minimise waste.
“Traditionally it has taken 15 or more minutes to image a partial plate to avoid machine imbalance, but now with Optics 100v2 it is significantly faster at less than seven minutes for a 1m2 offcut. Plate makers can reduce waste, use less energy and minimise operator input to lower costs and boost operational efficiency.”
The overall increase in productivity leads to a 20% improvement in operating efficiency, while the ability to obtain a full 5080 sheet more per hour means an additional eight 5080 sheets per typical shift.
“This is by far the fastest single head optics system on the market today,” said Pascal. “The single head system removes the problem of gluing or linking two heads together in the middle of an image, and additionally the new imaging setup enables the use of full speed on partial plates regardless of the thickness, unlike when using multiple heads. The design also reduces vibration and optimises thick plate imaging, which are the typical for the corrugated industry.
“This enables significantly faster imaging on thick partial plates and creates freedom for operators to prepare the next plate while waiting, increasing productivity and efficiency further still,” said Pascal.
Optics 100v2 is just one of a host of new innovative features and updates Esko has unveiled as part of its integrated software portfolio, Esko Software 20. The significant new developments bring even more innovation and functionality to the Esko suite of best-selling software solutions as part of its continuing drive to deliver operational efficiency improvements to the packaging value chain in tandem with outstanding value to customers. Available from 15 June 2020 onwards – and free to Esko Software Care Plan customers - the latest software release incorporates solutions such as ArtiosCAD 20, Automation Engine 20, Studio 20 and efficiency-driving updates to Share & Approve and the award-winning Print Control Wizard.
Known for its innovative auto feed cutting solutions, Intec Printing Solutions Limited, releases an ultra-fast label cut..
18 May 2020
Known for its innovative auto feed cutting solutions, Intec Printing Solutions Limited, releases an ultra-fast label cutter for busy print departments.
The new ColorCut LC600 ‘on demand’ digital sheet label cutter is designed to provide automatic sheet label cutting for digital print production users. With NO die’s or setup costs users can cut any shape label, in an instant, making this ideal solution for the label and packaging market sectors.
Targeted at busy print departments, seeking complete unattended cutting production, the LC600 combines reliable label sheet feeding with an instant job retrieval system - this ensures effortless, yet precise, kiss cut labels at lightning-fast speeds.
Offering an unparalleled production capability to cut a mixed batch of label jobs, the LC600 can load a sheet of labels and read a QR code to instantly recognise the associated cut file, on every sheet, on the fly. The feeder/stacker can take up to 250 sheets of a varied stack of jobs and cut one after the other, in a seamless and uninterrupted flow and with SmartMark registration, the cutter ensures superb accuracy, every time.
The LC600 is powered by Intec’s renowned ColorCut Pro software that integrates with Adobe Illustrator or CorelDRAW with plug in support. When users create their job, ColorCut Pro applies an auto assigned (editable) QR code to each of the designs and saves the cutting file to the ColorCut Pro Job Library which is automatically retrieved when cutting.
The digital cutting head can apply up to 750g of pressure and cut at up to 960mm per second enabling users to produce either one or indeed hundreds of sheets and thousands of labels. And with its 'Dual Grip' feed system, holds the media during cutting on BOTH sides of the cutting head, enabling it to cut closer to the media edges than most other types of cutter.
Designed with space saving in mind the LC600 sports a retractable media catch tray that slides away when not in use, ensuring that it can easily be accommodated in any print shop.
Mark Baker-Homes, director of product development states, “Intec has developed this really exciting product at a time when label suppliers need to offer an incredibly quick turnaround to companies requiring much needed health and safety labelling”.
Product video of machine in operation https://youtu.be/I1ZsTp8szJI
Canon has launched significant upgrades and optional configurations to its digital label press, the LabelStream 4000 ser..
18 May 2020
Canon has launched significant upgrades and optional configurations to its digital label press, the LabelStream 4000 series. Addressing the needs of label converters, new improvements include an optional orange colour channel, a screen-like high-opacity white ink, and enhanced usability for greater production efficiencies.
With the LabelStream’s expanded colour capability, users can add optional orange and white ink channels. Match a wider range of brand colours and achieve highest white opacity without compromising on quality or reliability.
The new white ink channel achieves up to 80 percent opacity at 36 m/min in a single pass. Users can eliminate lengthy set-up times and expensive screens, as well as increase cost efficiencies. With additional opacities of more than 70 percent at 50 m/min and more than 65 percent at 75 m/min, a wide range of performance levels are available.
Using Xaar 2001 printhead technology, which offers high pigment load, and increased ink laydown capability, the LabelStream inks attain a colour gamut of 96 percent with the spot-colour swatch book at a Delta E 2000 value of less than two.
LabelStream 4000 Core unit is the first step into the world of high performance, UV inkjet printing. Built on a cost-efficient, yet powerful base unit, users have the option to expand the press set-up to meet their needs.
With its UV inkjet technology and a robust web transport system, the press offers print speeds of up to 75m/min and two print width set-ups of 330mm or 410mm, resulting in an industry-leading output speed of 1,845 sqm/hr, providing quicker turnaround times. Users can also complement digital production printer with UV flexo units for spot colours, varnishing and coating.
For more complex applications, the LabelStream 4000 hybrid configuration offers a custom mix of UV flexo, embellishment and finishing units, turning it into a fully integrated, single-pass label conversion line. This mix of conventional and digital technologies enables a complete inline production of high-quality self-adhesive labels.
The LabelStream provides faster syncing between flexo and digital print units, so users can benefit from reduced operator intervention, increased uptime and high-quality output. The seamless interplay of the two technologies, driven by LabelStream’s central control panel, allows for easy recalling of job settings and automated job set-up. The central control panel enables job changes to take effect on-the-fly without halting the press to adjust digital and analogue elements.
Canon’s service proposition has grown and evolved, with more than 1,600 high-volume inkjet presses and 8,500 UV-based large format printing systems worldwide, enabling LabelStream customers to benefit from proven, diversified and tailored service models.
With the LabelStream 4000, users can reduce operator intervention, increase uptime and produce high quality output, all with one device with minimal set-up time, the flexibility to mass customise contents and artwork, and the quicker time to market.
Mark Andy has released a suite of new features on its digital press line, Digital Pro. The production digital machine la..
12 May 2020
Mark Andy has released a suite of new features on its digital press line, Digital Pro. The production digital machine launched in August 2019 with Digital Pro 1, a roll to roll solution and Digital Pro 3, an inline digital hybrid press with a single flexo station and die cutting. This product line was built to tackle short run work, and is now capable of additional converting functionalities, reinforcing the OEM’s commitment to profitable digital printing.
First to market was a second optional print station, available before the print engine on both Digital Pro 3 and Digital Pro 1 models. Chandler Davis, Market Manager- Digital, Mark Andy explains “Digital Pro’s base hybrid configuration supports over 80% of prime label applications. However, the ability to reverse print or lay flexo inks and coatings prior to digital opens up a lot of opportunity. This especially rings true when you look at the added opacity on clear and metallised films, or jobs that may use multiple spot colours in a single run.” The print station adds 30 inches of machine footprint and uses UV LED curing technology. A private label ink, performance certified by Mark Andy and powered by Siegwerk, ProWhite, is available through Mark Andy Print Products for order.
Alongside the print station, three unique conveyor packages were released to Digital Pro customers and are backwards compatible with over 140 Digital One machines in operation globally. The conveyors perform basic to advanced roll-to-sheet applications, which Mark Andy reports a surge in demand for from end users. Operators can cut 2-14”sheets, convey into an output receptacle or shingling table, and batch sheets into set quantities.
Label manufacturers also now have the option to outfit a bypass module to their Digital Pro 3. With this feature, printers can web the press to bypass the digital engine and use the machine as a standalone finishing machine in addition to a digital label press. The bypass boosts press speeds by 35% to 110 fpm (33.5 mpm) and reduces cost of operation and consumable wear when the digital module is not printing.
The last option in this wave of updates is a crush knife assembly for slitting. Crush knives are ideal for many applications and the primary benefit is faster set-up time and cleaner edge slitting The system supports up to 8 knives in the cartridge and achieves a minimum lane size of ½ inch. (12.7 mm).
All features are available on future press builds, and can be added to existing machines in the field. Davis closes with "When we said this platform was future proof, we meant it. Our team is constantly listening, learning, and pushing the limits of what Digital Pro can tackle. We've done a lot in the last 8 months of product commercialisation and have much more on our road map into the future."
For more information, visit www.markandy.com.
The new book signature solution for high speed digital presses Tecnau announces general availability of the StreamF..
04 May 2020
The new book signature solution for high speed digital presses
Tecnau announces general availability of the StreamFolder 5152 cut and stack line for high-speed web fed color inkjet finishing. The system efficiently produces short-run digital book printing jobs of varying run lengths including ‘books of one.’ Available with a tack-gluing option, the StreamFolder 5152 operates, in-line or near-line, at speeds up to 750 fpm / 230 mpm to take full advantage of the emerging generation of high-speed inkjet presses.
StreamFolder 5152 plow-folds the web once or twice along the travel direction, enabling efficient use of a web-fed press at its maximum print width. This folded web is very strong as the paper is up to three times thicker for system reliability (especially for lighter weight papers) feeding through the cutter and stacker. In addition, all modules operate in taut web to generate the exceptionally smooth paper ?ow required for high-speed operations. Curl is canceled out as the web is folded back onto itself, for reliably flat books. The StreamFolder 5152 also features “north/south job offsetting”, offsetting sets/book-blocks back & forth in the direction of travel to maintain full speed even for multiple consecutive small sets.
The system includes Tecnau’s StreamFolder f50 plow-fold module, Cutter c51 single-cutting cutter, and shingling Stacker s52. StreamFolder f50 is based on Tecnau’s popular and proven StreamFolder f20 product, with a next-generation controls package enabling Internet of Things connectivity, offering features such as remote monitoring and diagnostics and automatic software updates. Stacker s52 offers a tack-gluing option to keep loose sheets or signatures together for automated conveying to an inline perfect binder or other finisher, or to maintain book block integrity and registration during manual handling. An optional signature jogger also may be added for excellent signature registration.
The StreamFolder 5152 is a member of Tecnau’s Revolution 50 series, a family of products featuring top speeds, Internet-of-Things (IoT) compatibility, and media ?exibility as required in today’s most demanding digital print environments. The complete Revolution 50 series is designed for reliable, continuous non-stop production and lower maintenance costs.
Building on the success of its predecessor, the Ricoh Pro C5200, the Pro C5300 is ideal for small to medium size PSPs, p..
14 April 2020
Building on the success of its predecessor, the Ricoh Pro C5200, the Pro C5300 is ideal for small to medium size PSPs, print on demand environments, Corporate Reprographics Departments (CRDs) and print shops.
Key benefits of the enhanced system include:
Leading supplier Canon Production Printing Australia announces the new varioPRINT iX-series, an advanced sheetfed inkjet..
07 April 2020
Leading supplier Canon Production Printing Australia announces the new varioPRINT iX-series, an advanced sheetfed inkjet press featuring iQuariusiX technology. Built for those with production volumes of 1-to-10 million A4 images per month, this revolutionary new full spectrum press combines the image quality and media range of offset or liquid toner systems, with the productivity and cost efficiency of inkjet.
This latest addition to the Canon Production Printing Australia portfolio promises over 9,000 SRA3 images per hour, or 320 A4 images per minute, on a wide range of media including offset coated paper from 90 to 350gsm. This significant advancement to the sheetfed world enables high-volume and full spectrum production of commercial print applications, from marketing collateral and premium direct mail to catalogues, magazines and books.
With more than 90% average uptime and no need for daily calibration and maintenance, the varioPRINT iX-series enables substantial productivity gains and measurable improvements in overall running costs, compared with other cutsheet production print technologies.
The company has drawn upon the significant expertise within its ranks to create a result that, according to Managing Director, Craig Nethercott, will provide significant advantages for commercial printers interested in improving profits across Australia and New Zealand.
“The appeal of inkjet is its excellent productivity in the face of ever tighter deadlines and higher volumes of short-run jobs needing quick changeovers. With the varioPRINT iX-series, there’s no longer a need to compromise between quality and media range, or between productivity and cost efficiency,” said Mr Nethercott.
“Commercial printers can now say “yes” to virtually any order, with confidence that print quality is flawless, media options are vast, and quick turnarounds are no problem. Customers wanting to offer the broadest portfolio of high-quality applications now have a sheetfed inkjet press that helps them to grow their volumes, as well as manage smaller, more diverse jobs flexibly and profitably.”
The revolutionary new press builds on the success of the varioPRINT i-series platform introduced in 2015. With over 250 installations to date worldwide, the varioPRINT i-series has established Canon Production Printing as a leader in sheetfed inkjet production printing for transactional applications, books and high-quality direct mail.
The latest iQuariusiX technology at the heart of the new iX-series combines three key innovations:
• A breakthrough drying system combines air and heat with humidification to protect the paper. This ensures robust prints on a wide media range, perfectly flat and ready for immediate finishing.
• New proprietary polymer pigment water-based inks and ColorGrip for outstanding, vibrant and robust colour on a variety of media, including coated stock up to 350gsm.
• iQuarius quality control technologies for high-end image quality, thanks to true 1200 dpi image processing and 1200 dpi co-developed Kyocera print heads for printing razor-sharp text and line details, smooth gradients and perfect skin tones. Advanced nozzle uniformity control technology uses an inline scanner to automatically check and align single nozzles during the production run to eliminate streakiness. Nozzle activity control offers the capability of detection and auto-compensation of the nozzles during the job and thus reduces downtime and waste, and ensures high image quality.
Media handling is improved with auto-detection, discard of flawed sheets before printing and precision paper transport further optimising quality and productivity. Together, these innovations deliver a balance of excellent image quality, media and application versatility, reliable productivity and cost efficiency - all in a single inkjet press. Handle short runs profitably, switch jobs quickly, and confidently produce finished documents with mixed media, while meeting demanding customer deadlines with ease.
Powered by a high-performance, media-driven workflow, the PRISMAsync print server optimises productivity by automatically setting the appropriate printing parameters for the media selected as well as enables advance scheduling of up to eight hours of production. Combined with PRISMA software, a completely automated and highly intuitive solution can be integrated into any existing workflow, covering every stage of production, from creation and print management through to finishing and delivery tracking.
Christian Unterberger, Chief Marketing Officer & Executive Vice President from Canon Production Printing adds “The introduction of the varioPRINT iX-series is a significant enhancement of our product portfolio for the graphic arts market. With the varioPRINT iX-series sitting alongside Canon’s Colorado UVgel technology and ProStream continuous feed printer, commercial printers now have a broader range of Canon solutions to choose from to meet their specific business needs.”
HP is launching a B2 6000sph duplex press that pumps out up to a million sheets a month, as it identifies two key market..
17 March 2020
HP is launching a B2 6000sph duplex press that pumps out up to a million sheets a month, as it identifies two key markets for B2 printing – premium quality, and high volume, and releases two presses for those two markets.
The new 6000sph HP Indigo 100K is designed for non-stop printing, while the HP Indigo 15K is aimed at the premium printing market. HP Indigo currently dominates the B2 digital market, its own estimates claim it has 95 per cent share, with in excess of 1000 in the market.
Alon Bar-Shany, general manager at HP Indigo said, “Our analysis of the B2 market revealed two winning strategies: premium printing, and high-volume printing from the likes of the online ganging printers. The new HP Indigo B2 digital press solutions will enable printers in both these markets to optimise their businesses and take them to new levels of productivity.”
Phillip Rennell, sales and marketing director, Currie Group said, “With this news, HP Indigo has continued to innovate and increased the ability to meet changing customer demands for our Australian and New Zealand customers.”
Bar-Shany said the new presses were not intended to replace offset printing, saying they would complement it, although offset to digital transfer is one of the key strategies with most commercial B2 in the 5000 sheets or less bracket. He did describe the HP Indigo 100K as a "digital offset press" saying printers "will recognise the sound it makes from feed and delivery".
The HP Indigo 100K Digital Press offers uninterrupted duplex digital printing, enabling printers to deliver more than one million B2 duplex sheets per month. Printing at 6000 sheets per hour, the new four-colour HP Indigo 100K press delivers significantly higher productivity compared with the HP Indigo 10000 series, along with the look and feel of offset. It has the capacity to print on different substrates non-stop.
HP says the high performance is enabled by advanced paper handling and offset-like gripper-to-gripper design for precision registration, as well as Indigo digital advantages, including colour automation, calibration, fast switchover between jobs and media, and five-input source feeder.
Aimed at the premium print market the new B2 HP Indigo 15K Digital Press brings new quality with high-definition printing and FM screens, and versatility enabled by a wider range of substrates, now offering additional options with up to 600 microns (24 pt.). New inks include ElectroInks Premium White and Invisible Yellow. New high definition FM stochastic screens support increased sharpness for halftone text.
Existing HP Indigo 12000 presses are upgradeable to new features of the HP Indigo 15K through a new Value Pack that is available now.
In the SRA3 market the new HP Indigo 7K supersedes the 7000 series, it is a 19-inch (SRA3+) digital press that offers a broader range of high-value digital applications with a media gamut up to 550 microns, with special inks such as HP Indigo ElectroInk Silver, high opacity Premium White, Invisible Yellow for security or other applications and ElectroInk Easy Release ink for scratch-off applications. New features will be upgrade options to the HP Indigo 7000 series, again through the Value Pack.
The new HP Indigo 7eco is an entry-level press with Indigo quality and productivity offering what HP says is an economical and sustainable choice to sprint into digital printing. Bar-SHany said, “This is an aggressively priced HP Indigo for those looking for lower cost entry into Indigop printing. It has the same platform as the 7K, but not all the bells and whistles, it prints in five colours, and doesn't print on plastics for instance, but it keeps the Indigo quality and capabilities.”
HP is also launching the HP Indigo 90K web-fed press, which supports single sided applications including banners, oversized B1 posters and wallpaper, incorporating new and patented algorithms for continuous print.
HP has announced a raft of new print solutions with eight new presses that include a 6000sph B2 press, an entry level SR..
17 March 2020
HP has announced a raft of new print solutions with eight new presses that include a 6000sph B2 press, an entry level SRA3, and software for its new range of label and packaging presses that will enable them to hit any spot colour within three minutes.
Phillip Rennell, sales and marketing director at ANZ distributor Currie Group said, “HP Indigo has really shown their leadership in the graphic arts market, producing an enhanced portfolio for our customers, continuing to deliver digital print solutions for today and showing how they are creating the future. Again.”
Alon Bar-Shany, general manager at HP Indigo said the new press line-up was designed to work in what he called 'the new normal' of the online world where same day delivery, no minimum orders, evidential sustainability and consumers willing to pay premium prices for outstanding experiences were facts of life. He said the current coronavirus crisis was an opportunity to look at things in new ways.
The commercial presses are now Series 5, the SRA3 line-up will now include three systems: the enhanced top-of-the-range HP Indigo 7K, a new entry level HP Indigo 7eco and the remanufactured HP Indigo 7r. The B2 line up is now in two versions: the HP Indigo 15K for premium market, and the new 6000sph HP Indigo 100K for high-volume work.
In labels and packaging HP Indigo is launching a new spot colour matching system SpotMaster across the range, which it says will enable any spot colour to be reproduced accurately within three minutes. Label presses will include the HP Indigo 6K with inline varnishing, the HP Indigo 8K which is the duo version. There is a new flexibles press, the HP Indigo 25K which supersedes the 20000.
The new folding carton press is the HP Indigo 35K which supersedes the 30000, and, says Indigo general manager Alon Bar-Shany, has 'hundreds of improvements under the hood'. For larger cartonboard printing the company is launching the HP Indigo 90K for B1 plus sized sheets.
HP also previewed a new narrow web label press the Series 6 V12, which will print at 120 metres a minute in 12 colours at 1600dpi, and is based on a new LEPX technology. It is due for release in two years' time.
Global head of Graphic Solutions Business Santi Morera said the new print systems would offer 'high growth opportunities to printers' and said the launch was 'unprecedented'.
Beyond the presses HP is developing its PrintOSX cloud-platform applications with an AI-driven service and support infrastructure to enable printers to get the most out of their press investment.
Based on PrintOSX advanced technology, tools and know-how, HP says printers can start building the “print factory of the future” and reach operational excellence, automate production, and innovate with high-value applications.
Launched at drupa 2016, some 12,000 HP customers are now connected on HP PrintOS, using a range of applications that leverage big data on the cloud in real time for all types of production challenges.
Konica Minolta is pleased to announce that the AccurioLabel series marked another important milestone: the 500th unit sh..
10 March 2020
Konica Minolta is pleased to announce that the AccurioLabel series marked another important milestone: the 500th unit shipped since launched in 2016.
The Konica Minolta AccurioLabel series was designed for small to mid-size label converters by offering affordable entry to high-quality digital printing. It was developed to manage and deliver an increasing number of small to medium print jobs in ever-shorter processing times. Contrary to traditional conventional flexo and offset printing, the highly flexible digital presses can process jobs that require variable data printing, numbering or barcode printing easily and efficiently.
Toshitaka Uemura, general manager, industrial print business unit, Professional Print Business Headquarters, Konica Minolta, Inc. said, “Konica Minolta entered the digital label press market in 2016 and has quickly hit the milestone of 500 units sold. We drove the growth of the overall digital label press market by creating a new market of the mid-range digital label press. Last year, we had one of the largest shares of the global market.
“This has been achieved by widespread support from customers for the AccurioLabel series as a solution to various issues faced by the label printing industry, including the growing demand for small to medium print jobs with fast delivery.
“Many label converters, which used analogue printing alone, have entered digital printing for the first time using AccurioLabel. We will continue to help customers expand their businesses as their partner in the industrial printing business.”
Locally, the Australian label market offers huge potential with a number of key players now considering digital. Since launching its first label press to the Australian market at PacPrint in 2016, Konica Minolta has had great success and is looking to build on this with the AccurioLabel 230.
Tatjana Ferguson, product marketing manager, industrial print, Konica Minolta Australia, said, “As a company, we are always looking at options that can add further value for our clients includingin the label market. We know that label converters are looking for shorter runs and shorter turnaround times and with the AccurioLabel 230 jobs that were difficult to produce efficiently on analogue presses can now be produced quickly and easily.
“The AccurioLabel series is also designed to deliver stable printing quality. It is clearly hitting the mark with label converters who want to be able to deliver high quality and consistent results, repeatedly.”
Features of the AccurioLabel 230
The latest model of AccurioLabel series, AccurioLabel 230 is a highly flexible system for on-demand job needs and runs most tack papers and films at speeds of up to 23.4 mpm. The output is high quality and high precision, with the printing resolution of 1,200x1,200 dpi and 256 gradations. The touch panel monitor enables intuitive operation and is easy to use for operators, eliminating the need for extensive user training. Tasks that were time-consuming on analogue machines can be performed quickly and accurately.